Silicone Molding

Silicone rubber products are a general term for silicone products and rubber products. Because these two products use similar materials and have similar processing and molding equipment and processes, they classify as a large category of products.

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Rubber products are highly elastic polymer compounds, 

including unvulgarized and vulcanized versions. 

Natural rubber and synthetic rubber are two types of rubber products.

Natural rubber comes from rubber trees. Polymerization or polycondensation of monomers results in synthetic rubber.

Raw rubber or natural rubber products are unvulgarized rubber products. In manufacturing sealing rings, foot pads, and other rubber products, vulcanized rubber products are familiar as cooked rubber or rubber.

A silicone product is a one-component, liquid rubber product which vulcanizes at room temperature. The silane monomer will condense if exposed to the air to form a network structure.The system is cross-linked, cannot be melted or dissolved, is elastic, becomes a rubber product, and adheres to objects simultaneously. Its thermal conductivity is slightly higher than ordinary rubber products, and once cured, it isn’t easy to separate bonded things.

Silicone rubber refers to a rubber whose main chain is composed of alternating silicon and oxygen atoms, and two organic groups are usually the silicon atom.

General steps for silicone rubber molding are below.

Silicone rubber molding generally includes basic processes such as chewing, mixing, calendering or extrusion, molding, and vulcanization. Each method has different requirements for the product and is by several auxiliary operations. Add various required compounding agents to the rubber. It first has to be masticated to increase its plasticity; then, multiple rubber additives and rubber are uniformly mixed into a rubber compound by kneading; the rubber compound then extrudes. A specific shape of the blank is combined with the calendered or glued textile material (or with the metal material) to form a semi-finished product; finally, the plastic semi-finished product is a highly elastic final product after vulcanization.

The molding methods of rubber products include compression molding, extrusion molding, injection molding, and calendering molding.

Tiroflx’s silicone molding services offer unparalleled precision, durability, and flexibility. Our molds are crafted from high-quality silicone that ensures excellent replication of intricate designs and details. The material’s heat resistance and non-stick properties make it ideal for various industries, including automotive, medical, and consumer goods. Additionally, we prioritize compliance with international standards such as REACH and ROHS, guaranteeing safe and reliable production processes. With over 25 years of experience in manufacturing, we ensure that every mold meets your exact specifications and quality requirements.
Silicone molding is a versatile solution used across diverse industries. Tiroflx specializes in producing molds for automotive components, household goods, pet accessories, and even outdoor equipment. Our molds are suitable for high-precision applications, such as medical devices and electronics, thanks to their chemical resistance and thermal stability. We also serve the food-grade industry by offering molds compliant with safety regulations, ideal for kitchenware and bakeware. No matter your industry, our customization capabilities ensure your needs are met efficiently.
At Tiroflx, quality assurance is integral to our manufacturing process. We use advanced ERP systems to monitor every stage of production, from material selection to mold delivery. Our pre- and post-production quality checks involve stringent testing for durability, heat resistance, and dimensional accuracy. Each batch undergoes lab testing to meet international standards, such as PAHS and ROHS. Our Western-owned management team ensures transparency and strict adherence to quality controls, providing consistent and reliable products.