When RoofPax, one of Israel’s well-known automotive and outdoor brands, contacted us about a multi-item recovery kit, they needed fast sampling, professional supplier selection, and a guaranteed on-time shipment. Could we source multiple off-road components, coordinate production across several factories, and deliver everything within only 45 days?
Project Background
- Client: RoofPax
- Industry: Automotive / Outdoor / 4×4 Accessories
- Market: Israel
- Product: Recovery Boards Kit (Traction Board + Foldable Shovel + LED Hat + Winter Gloves + Carry Bag)
- Timeline: Inquiry → Samples Approved → Bulk Order → Shipment in 45 days
Prfoduct Oveview: Recovery Boards Kit
Specifications
Traction board:
- Material: Nylon
- Size:105*30*6cm
Foldable shovel:
- Shovel size:21*15cm
- Material:50# steel
Hat- LED beanie with USB:
- Input: 5V
- Size: 30*20cm
- Material: 100% acrylic
- Light style: 100%light,75%light, 50%light
Features
- Perfect Kit, Easy to Carry: Ergonomic handle design and a heavy-duty carry bag make this kit practical for everyday vehicle storage.
- Excellent Durability: Nylon traction boards reinforced for extreme strength, flexible up to 120° without cracking.
- Off-Road Essential:
- Designed for SUVs, trucks, ATVs, 4×4, and AWD vehicles.
- Integrated shovel-style ends help clear mud, sand, and snow quickly.
The Challenge Real Stakes
RoofPax required:
- High-strength nylon that could withstand a 10-ton load testing
- A tight 45-day production + shipment deadline
- Any delay across one component (shovel, LED hat, gloves, carry bag) could delay the entire order.
What Almost Failed
- During the first sampling round, the traction board’s flexibility did not meet the target 120° bend requirement.
- Another issue: the LED beanie’s USB charging port had inconsistent output during testing.
- Through rapid supplier adjustments, material reinforcement, and chip upgrades, the second round of samples passed all durability and function tests, allowing the project to proceed on schedule.
The Solution Step-by-Step Execution
1. Diagnosis Targeted Supplier Search
We quickly screened multiple factories specialising in:
- Nylon injection products
- Metal tools
- LED wearables
- Outdoor fabric accessories
We selected only high-performing suppliers with proven export experience and strong QC records.
2. Design Technical & Structural Improvements
- Reinforced nylon composition for flex durability
- Upgraded USB LED module
- Improved shovel joint structure
- Optimised carry-bag stitching for load support
3. Execution Production, QC & Consolidation
- We managed:
- Parallel production lines for faster lead time
- Strict testing (load test, bend test, LED cycle test)
- On-site inspections at each factory
- Full consolidation of all products into one kit
- Final carton drop-testing before shipment
4. Optimisation Logistics & Packaging
We fit all accessories neatly and securely, reducing shipping volume and lowering costs. All items were consolidated into a single shipment for RoofPax.
Results Measurable Impact
- 45-day turnaround (from order to shipment)
- 100% approved quality for all components
- 10-ton load test passed for traction boards
- The customer immediately placed an order after receiving samples
- Faster market launch for RoofPax’s off-road winter lineup
Client Feedback
Fast reply, great communication, and high-quality products. Tiroflx delivered exactly what we needed in a very short time. – Product Team, RoofPax
Facing a similar sourcing challenge? Whether you need off-road gear, outdoor accessories, or multi-item kits, we manage end-to-end sourcing, QC, and logistics to help you launch products faster and with confidence.
Contact us to discuss your project today.
