When there’s no spare tire, speed matters.
Modern electric and compact cars often skip the spare tire to save space and weight, but that leaves drivers stranded when a puncture hits.
That’s exactly the problem that KONSTILL, a Slovenian automotive accessories distributor, brought to us. Their customers were asking for a certified, ready-to-sell emergency tire repair kit that could work reliably across European markets and fast.
Our customers need something they can trust, comply with, and be ready for. We could in just 60 days.
Project Background: Emergency Tire Puncture Repair Kit
- Client: KONSTILL (Slovenia)
- Market: European automotive accessories distributors and service centers
- Product: Emergency Tire Puncture Repair Kit
- Timeline: 60 days from order to shipment
- Certifications: CE, RoHS, MSDS, UKCA
Product Specifications
Air compressor:
- 150psi with a metal pressure gauge, ABS housing
- 3 meters long cord with a cigarette lighter
- 45cm rubber with nylon-encased air hose
- Cylinder diameter: 19 mm
Air compressor kit:
- Including two nozzle adapters and one sports needle+1pc wrench
- With a red plastic handle
- With CE
- 500ml tyre sealant with MSDS
- Branded carry bag with instructions and accessories
Product Features
- Tyre sealant is used to seal and repair the affected area of your tyre
- An air compressor is used to inflate your tyres back to their recommended tyre pressure
- Handy for vehicles and bikes that don’t come with a spare tyre
- Suitable for cars, vans, motorhomes, caravans, mountain bikes, and motorcycles
The Challenge: Compliance & Speed Under Pressure
Client’s needs:
- A fully certified tire repair kit compliant with EU standards
- Reliable quality across sealant and compressor components
- Fast lead time to meet retail demand
- Every component, from the sealant formula to the pump fuse, had to meet stringent European safety, import, and labeling certification requirements.
Lessons from Early Prototypes
During the first production run, our quality control checks revealed seven defective kits: one with a skewed label and six with wrinkled packaging.
Instead of rushing the shipment, we paused, retrained the packing line, and rechecked every unit. That decision prevented quality complaints and reinforced trust with KONSTILL’s buyers.
Authenticity builds partnerships, and this is how we earn repeat business.
The Solution: Sourcing Agent, Logistics, & Multi-Factory OEM Assembly
We designed a multi-stage manufacturing plan, selecting the best supplier for each critical part:
Sealant Production:
- Formulated a REACH-compliant sealant at our certified plant.
- Supplied complete MSDS documentation for smooth customs clearance.
Compressor Manufacturing:
- Partnered with audited CE/RoHS factories producing reliable 12V units.
- Conducted fuse, pressure, and performance tests on every batch.
Filling & Labeling:
- Shipped sealant in bulk to our filling facility.
- Filled, sealed, and labeled bottles according to KONSTILL’s branding.
Custom Bag & Kit Assembly: Designed a durable, branded carry bag for a neat presentation. We handled the consolidation of all components in our dedicated warehouse, managing the final logistics and performing final QC before the risk-free import from China.
Quality Control & Compliance Highlights
Test / Inspection:
- Label & packaging QC: 100% rechecked / 0 skewed after adjustment
- Compressor fuse test: Passed 100%
- Sealant viscosity test: Within EU spec
- Function & pressure test: Passed all units
- Final assembly inspection: CE / RoHS / MSDS verified
The Results:
- The first 60-day order shipped on time and was fully compliant.
- Sales quickly proved strong. KONSTILL has since placed repeat orders due to consistent quality and market performance.
With Tiroflx, we didn’t just get a product. We got a solution that ticked every box for EU compliance and worked perfectly for our market.
Why is Choosing The Right Sourcing Partner Important?
As spare tires disappear from modern vehicles, emergency tire repair kits are becoming an essential accessory.
If you’re sourcing for automotive retail, roadside assistance, or OEM aftersales, you need a certified, tested, and ready-to-import solution. That’s exactly what we deliver.
Need a Certified Tire Repair Kit for Your Market? We manage the full cycle from formula to final assembly and ensure compliance with EU, UK, and global market requirements.
Contact us to request a quote or sample or register now to discuss your private label requirements.
